Custom Plastic Injection Molding
In an era where innovation drives success, the latest advancements in 3D printing technology are revolutionizing how businesses prototype and produce. With our new, upgraded 3D printer, we’re not just enhancing quality; we’re expanding possibilities. By enabling the use of diverse materials and delivering superior results, this state-of-the-art machine empowers companies to streamline their design processes, cut costs, and bring their ideas to life faster than ever before.
Although Ruco has had a 3D printer in the past, our new, Form 4 printer expands our capabilities. With the old model, we could only work with one material type, and it had an inconsistent quality. However, the new machine can handle a variety of materials and produces a higher quality result.
“We are excited about the possibilities the Form 4 printer offers. Along with producing products, it also has the capability to print a mold insert. This is a game-changer for businesses who are working to manage expenses,” said Sabrina Kowalik, President of Ruco Products, Inc.
Who benefits from 3D printing?
Our Form 4 printer is a great fit for new customers who need a prototype. Companies can print a first run, test it, and then, revise it. It allows businesses to finetune plans and analyze how a part could be improved without investing a lot of time or money.
“If a company has a mold made for a new product and there is a design issue, they have lost valuable time and made a significant investment that can’t be recouped. 3D printing makes it easier for companies to invest in innovation and test new solutions,” said Kowalik.
The 3D printer also works well for businesses who have small quantity runs. They can skip the process of having a mold made and immediately begin production. However, items larger in size may take longer to make.
Which projects aren’t a good fit for 3D printing?
3D printing doesn’t make sense for every project. For example, the part can’t exceed the printer’s size parameters. The machine is also not as exacting as a mold, so if the item has a very tight tolerance on dimensions, this won’t be the best solution. We don’t recommend using it for anything that needs a large quantity – unless it is really small. For example, for a part volume of roughly an inch cubed, it wouldn't make sense to do a run over 200 parts. On large parts, where we could only print one part per run, it's smart to do 50 or less. This is because, big items are very slow to produce with it, so a mold might be a better fit for these kinds of projects.
What is the 3D printing process like?
First, we take your 3D file and convert it to the correct file type. Then, we set up the part orientation in the Formlabs software. It has some auto features where it will help the user orient the part and add supports. But, the user usually has to do some fine-tuning to make sure the part will come out as desired. Next, we spot check the file to make sure it will come out right. Then, we send it to the printer.
After processing, the parts have to be washed. Then, they are cured in the oven. Depending on the material selected the length of the wash and time to cure will vary.
For prototypes, more steps can be needed. If the part needs to be tweaked, you can modify the file internally. Then, when we receive the revised design, we will follow the process outlined above to produce a new version. This can be repeated through multiple iterations, if needed.
What happens if a company doesn’t have a file?
If a company doesn’t have a design file to start, our team has the capability to mock-up simple parts in Solid Works. Our engineer on staff will draw it and submit the plans to you for review and approval. However, if something more complex is needed, our team will collaborate with outside experts to develop a plan.
Contact us to get a customized quote for your next project or to learn more about our 3D printer’s capabilities.